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FINE GRAIN
COPPER ALLOYS
Modern continuous casting techniques allow for a fine grain
alloy structure and reduced segregation, thereby greatly improving casting strength.
Fine grain copper alloys, developed for nuclear and aerospace uses, are
now available for commercial applications.
The
fine grain continuous cast process offers many advantages over conventional cast products. The extreme
fineness and uniformity of the cast structure permits more severe forming and
machining operations. Fine grain continuous cast bars and tubes are easier to
micro finish and results in longer life
for bearings, gears and other copper alloy parts.
Enhanced
mechanical properties |
Product
consistency |
Easier to
machine |
Consistent
dispersion of elements |
Enhanced
corrosion resistance |
Better
response to heat treatment |
Typical continuous
cast cross section |
Fine Grain
continuous cast cross section |

click
image to enlarge |

click
image to enlarge |
Typical continuous
cast longitudinal cross section |
Fine Grain
continuous cast longitudinal cross section |

click
image to enlarge |

click
image to enlarge |
When fine grain continuous cast bars and tubes are specified, engineers, buyers and producers are asking
for, and getting, the best cast structure available.
| Alloy |
Type
Casting |
Tensile
Strength psi |
Yield
Strength psi |
Elongation
% in 2" |
Impact
Strength Ft. Lb. |
Brinell
Hardness |
| C92900 |
Fine grain |
59,000 |
38,500 |
14 |
28 |
117 |
| |
Continuous cast |
51,500 |
29,000 |
18 |
25 |
92 |
| |
Permanent mold |
51,000 |
26,500 |
14 |
20.2 |
83 |
| |
Sand cast |
48,400 |
21,600 |
42 |
8.7 |
63 |
| C83600 |
Fine grain |
44,500 |
23,900 |
32 |
20 |
75 |
| |
Continuous cast |
42,000 |
21,400 |
28 |
15 |
72 |
| |
Permanent mold |
41,200 |
19,500 |
24 |
13.5 |
65 |
| |
Sand cast |
36,400 |
16,900 |
35 |
12 |
49 |
| C93200 |
Fine grain |
45,500 |
27,600 |
21 |
12.5 |
77 |
| |
Continuous cast |
44,000 |
24,000 |
16 |
11 |
72 |
| |
Permanent mold |
41,600 |
21,900 |
18 |
11 |
69 |
| |
Sand cast |
40,400 |
19,500 |
39 |
9.3 |
65 |
| C94100 |
Fine grain |
31,300 |
18,600 |
26 |
7 |
60 |
| |
Continuous cast |
28,700 |
18,300 |
8 |
6 |
57 |
| |
Permanent mold |
28,500 |
18,200 |
12 |
5.3 |
53 |
| |
Sand cast |
26,900 |
15,800 |
17 |
5.5 |
45 |
| |
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Although the fine grain improvement applies to any cast metal, Anchor
Bronze & Metals, Inc. specializes in copper alloys, bearing bronze, aluminum bronze, manganese bronze and high strength
spinodal copper alloys.
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